Discovery & Assessment
Audit your factory floors, ERP systems, and operational silos. We map every data gap, inefficiency, and opportunity before writing a single line of code.
AI-First Data Engineering Solutions for Manufacturers Globally
We connect your ERP, shop floor, and finance data into one live intelligence layer, then layer AI on top to make it useful.
Rated 4.9/5Based on client feedback
50+ AI builds
shipped Worldwide
shipped Worldwide
Dedicated Senior
AI, Data & Industrial
Manufacturing Engineers
AI, Data & Industrial
Manufacturing Engineers
No lock-in
contracts
contracts
The Industry Challenges
Mid-market manufacturers are data-rich, and insight-poor
The Problem
What’s not knowing costing you?
01
Disconnected ERP, MES & QMS
Every system tells a different story.
02
Poor Data Quality & Governance
Nobody trusts the numbers.
03
Tribal Knowledge Loss
Your process expertise is retiring.
04
Unplanned Downtime & Low OEE
The line goes down with no warning.
05
Missed OTIF & Excess WIP
You promise ship dates you can’t hit.
06
Scrap, Rework & Low FPY
You’re scrapping parts and can’t say why.
07
No Real-Time Floor Visibility
The report lands after the shift ends.
08
No In-House Data & AI Talent
You can’t hire the team to fix this.
The Problem
What’s not knowing costing you?
01
Disconnected ERP, MES & QMS
Every system tells a different story.
02
Poor Data Quality & Governance
Nobody trusts the numbers.
03
Tribal Knowledge Loss
Your process expertise is retiring.
04
Unplanned Downtime & Low OEE
The line goes down with no warning.
05
Missed OTIF & Excess WIP
You promise ship dates you can’t hit.
06
Scrap, Rework & Low FPY
You’re scrapping parts and can’t say why.
07
No Real-Time Floor Visibility
The report lands after the shift ends.
08
No In-House Data & AI Talent
You can’t hire the team to fix this.
What We Do
Six Pillars, One Connected Data Foundation
Built for manufacturers who need more than a dashboard.
The Process
From Diagnostic to Production AI in 3 phases
Results
Our Impact, by the Numbers
A track record built on connected data, production AI, and measurable outcomes for UK manufacturers.
Value recovered
£18M+
Revenue reclaimed and waste eliminated across our client deployments to date.
Manufacturers served
50+
Across automotive, aerospace, metal stamping and more. UK operations of every size.
Avg. efficiency gain
47%
Typical reduction in waste, downtime, or manual reporting after go-live.
Senior engineers
100%
No junior handoffs. Senior data and AI engineers on every project from day one.
Trusted by manufacturers across the UK
— Testimonials
Manufacturers shipping real results with iontek.io
+ 40 more happy clients
Industries We Serve
Built for the way your sector runs
Every industry carries its own systems, constraints, and compliance realities. We engineer data foundations and AI around yours — explore the guide for your sector.
Our Team
Meet the Engineers behind iontek.io
Senior data & AI engineers. UK, Pakistan & remote. Field-tested in manufacturing.
James Hargreaves
Chief Data Officer
Sarah Chen
Lead AI Engineer
Marcus Webb
Principal Data Engineer
Priya Patel
Head of Analytics
Tom Reid
Senior ML Engineer
Olivia Brookes
Solutions Architect
Daniel Okonkwo
Platform Engineer
Hannah Mitchell
Senior Data Scientist
Rajiv Kumar
Cloud Architect
Emily Carter
Engagement Director
Meet the Team
We’re always looking for senior data and AI engineers. Get in touch →
Sustainability
Smarter Operations. Lower Impact
AI-driven manufacturing isn't just more efficient. It's measurably greener.
Less Waste
35%
Real-time monitoring catches defects before they leave the line. Our deployments cut scrap rates by 35–50% on average.
Energy Intelligence
−22%
Connected energy data lets you cut consumption per unit produced. AI schedules production around the grid and throttles idle equipment.
Equipment Lifespan
2×
Predictive maintenance services machines at the right time, not on a fixed schedule. Less downtime, fewer replacements, smaller carbon footprint.
Audit-Ready ESG Reporting
100%
Carbon intensity, energy per unit, waste per shift: fully traceable from the shop floor to the boardroom. Compliance becomes a by-product, not a project.
Let’s Meet
Book a 30-Minute
Book a 30-Minute
Intro Call
No pitch decks. No pressure. Just an honest 30-minute conversation about your data challenges and what’s actually possible for your operation.
- Team Introduction
- Identify your biggest bottleneck
- Explore a realistic path to production AI
- Get honest advice, whether we’re the right fit or not
Prefer email? hello@iontek.io
June 2026
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